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1200℃ Intelligent PECVD System

This system operates at a maximum temperature of 1200°C and incorporates RF (radio frequency) plasma technology to significantly reduce reaction activation energy. It features independent PID temperature control, multi-channel MFC gas ratio adjustment, and a high-vacuum unit. Supporting both atmospheric and low-pressure PECVD processes, the system includes programmed temperature control, automatic matching, and multiple safety protections, making it suitable for controllable preparation of photovoltaic, semiconductor, and nano-functional thin films.

Details

 

Overview

This PECVD system integrates high-temperature heating and RF plasma enhancement for thin film research. It supports substrate heating up to 1200℃ and low-temperature plasma deposition, suitable for graphene, DLC, silicon-based films, insulating layers and optical coatings. Widely used in university and institutional labs for photovoltaic, semiconductor, MEMS and surface engineering research.

Core Features

  • RF Plasma & High-Temperature Heating

13.56 MHz RF unit (0–300W/500W) with automatic impedance matching. Stable plasma enables deposition at 400–600℃. Silicon carbide heaters allow max 1200℃; selectable thermal CVD, PECVD or combined modes.

  • Precision Temperature Control

Single/dual-zone PID control (±1℃). Supports 30+ segmented temperature profiles with programmable ramp/hold/cooling and plasma sequence control. Real-time data logging for repeatability.

  • Multi-Channel Gas Delivery

4–8 gas lines with imported MFCs (±1% F.S.). Accurate mixing of process and carrier gases. Pre-mixing chamber and bypass exhaust stabilize chamber pressure during switching.

  • Vacuum & Pressure Control

Compatible with atmospheric and low-pressure PECVD. Standard ultimate vacuum ≤5×10⁻³ Pa; upgradable to 1×10⁻⁵ Pa with molecular pump. High-precision gauge and electric valve for closed-loop pressure regulation.

  • Control & Safety

PLC + 10-inch touchscreen. Displays temperature, vacuum, flow, RF power. Stores recipes, supports data export. Safety interlocks: over-temperature, water flow, overcurrent, RF reflection, emergency stop and gas alarm.

Technical Parameters

Item

Specification

Model

Smart-PECVD-1200

Heating Element

High-purity silicon carbide rod

Temperature Zones

Single / dual (optional)

Max Temperature

1200℃; stable ≤1150℃

Constant Zone Length

≥300mm (single zone)

Temperature Accuracy

±1℃

Ramp Rate

0.1–20°C/min, programmable

RF Frequency

13.56 MHz

RF Power

0–300W / 0–500W (adjustable)

Matching

Automatic impedance matching

Reaction Chamber

High-purity quartz tube, Φ60/80/100 mm × 1000–1200 mm

Gas Channels

4/6/8 (expandable)

Flow Control

Imported MFC, 0–10 to 0–500 SCCM

Ultimate Vacuum

≤5×10⁻³ Pa (standard); ≤1×10⁻⁵ Pa (upgrade)

Pressure Control

Electric butterfly valve + PID

Cooling

Air cooling / water-cooled flange & electrode

Control

10-inch touchscreen + PLC

Power

AC 380V, 50Hz, 8–12kW

Applications

  • Graphene preparation

  • DLC coating deposition

  • Amorphous/microcrystalline silicon films

  • Silicon nitride/silicon oxide dielectric layers

  • Carbon nanotube arrays

  • Optical anti-reflective and reflective coatings

Highlights

This system combines high-temperature process stability with plasma-enhanced deposition. It supports flexible process modes, precise parameter control and reliable safety design. Suitable for research labs working on new energy, semiconductor materials and surface coatings.